While this is neither an original nor a unique idea, it is a great
solution. Besides cutting down on the number of required clamps, it
reduces the need for diagonal measurements, saves time and vitually
guarantees perfect 90deg corners.
Construction notes:
As you can see from the following picture, construction is pretty
simple. It has a base of very flat plywood. Two fences, fixed
permanently to the base at a perfect right angle, provided the clamping
reference. I used a scrap of baltic birch plywood, because it is
typically higher grade than construction grade plywood - and having a
very flat surface is paramount to building a useful fixture. Other
scraps of the same plywood were used as the sides. If you will only use
the fixture for short items, such as picture frames, a single 3/4"
piece for the fence would be adequate. I made mine 1.5" high, to give
me more freedom in placement of the clamps. Using my best reference
square, I glued and clamped the fences in place and drove a handful of
countersunk screws into the fences from below.
Details:
I recommend beveling
the lower, inside of the fences. This will prevent dust and debris from
building up against the fences and reducing the accuracy of the fixture.
I also left the inside corner of the fences open for the same
reason. Additionally, this allows any glue squeeze-out from a
mitered corner to be removed easily...without glueing the workpiece to
the fence.
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Finishing:
To minimize any deflection of the fixture due to moisture changes, I
sealed the entire fixture with a coat of shellac. Afterwards, a coat of
wax on all the fixture surfaces will help prevent glue from sticking to
the fences or base.
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